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2004 Polaris Ranger 500 6x6 Carb Refresh Questions

Dermodad

New member
Joined
Jul 19, 2026
Messages
1
City & State/Province
Hot Springs, Arkansas
My carb is labeled Mikuni; numbers are barely readable, but last 4 on this carb is E364. Whole number may be 50L16BE364.

I bought a kit and have studied several videos on refurbishing this carb. Still, I have a couple questions before I finish up.

1. Kit had a new diaphragm. For the life of me I could not figure out how to get the old diaphragm off without destroying it; so I just left the old one in for now. But I would like to know how to remove and replace the diaphragm. I could not find a video demonstration.

2. See pics. The "air-fuel screw" port (screwdriver pointing to it in pic) on my carb is blocked. Before I screw it up, I want to confirm I have to remove this block to access the screw; or, do I have some carb variation that doesn't have the air-fuel screw?????

3. My basic kit did not have the jet that is accessed under the diaphragm; but it had a smaller jet left over. So I reused by OEM jet in that location. Any ideas?

So for now I have the air-fuel screw, spring, washer and o-ring uninstalled; as well as the "wrong size" jet in the diaphragm area and the diaphragm itself left over. (pic)

Thanks for clarifying.
 

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